From: tengel@m...
Date: Wed Mar 9, 2005 0:13pm
Subject: Re: Re: Technical questions
 
From: "Ian Green" <iangreen@t...>
>
> Naw, they got to be the same, Herald and Spitfire.
> I'm looking at the Herald and Spitfire books. The
> Vitesse was GT6 based, and forget about the
> Mayflower.... What else was there back then?
> Me Again.
>
>
> Ian Green wrote:
> > So the S1 would have to be the Triumph Herald... ?
> > Interesting. Thanks.


Gentlemen,

Here's some miscellaneous ramblings...

Brake pads will carry different part numbers for different compounds even if
they are dimensionally interchangeable. All else being equal (?) a harder
pad will be more appropriate for a heavier car and a softer pad will be more
right for a lighter car. So don't use pad listings as an indicator of
whether or not the major brake system components are interchangeable between
cars.

The Herald/ Spitfire/ Europa and Vitesse/ GT6/ Elan brake pads are
dimensionally the same.

LOTUS front pads are the same for both the Europa (Herald/ Spitfire) and
Elan (Vitesse/ GT6).
Lotus 36J6065 (36 indicates Elan S3).



The Spitfire is based upon Herald parts and the GT6 was based upon Vitesse
parts... not the other way around. Sedans came first, then the sports
cars spun off from them.

Under the skin, the Vitesse and Herald parts are very similar in concept
and layout, with some bits like ball joints, trunions and tie rod ends
being shared. The Vitesse was heavier than the Herald, so things like
brakes, uprights, spindles and bearings were heftier.

The big difference in the brakes is just the disc diameters. The calipers
were similar but mounted further out on larger mounting brackets. Since
the bracket mounting hole patterns vary on the different uprights, the
entire upright assembly must be swapped if you wish to install the larger
brakes (ie, discs) into a Europa.

The mid-engine Europa (light front) got the lighter Herald/ Spitfire
parts... along with the smaller brake discs.

The front engined Elan (heavy front) got the Vitesse/ GT6 bits... along with
the larger disc brakes.

The more powerful Elan/ Vitesse/ GT6 front brake discs can be fitted to a
Europa, but it's a complete package deal. Everything between the ball
joints and trunions must be swapped... vertical links, spindles, bearings,
steering arms, etc. are also fitted during the swap. Before you jump on
that idea, read more comments on Europa brake response near the end of this
message.



Europa Brakes
....... Front Disc .... Rear Drum ........ Swept Area
S1 9.75" Dia ...... 8.0" Dia X 1.50" ... 345
....... Spitfire .......... GT6

S2 9.75" Dia ...... 8.0" Dia X 1.50" ... 345
....... Spitfire .......... GT6

TC 9.75" Dia ...... 8.0" Dia X 1.25" ... 319
....... Spitfire

Spcl 9.75" Dia ...... 8.0" Dia X 1.50" ... 345
....... Spitfire



FRONT CALIPER APPLICATIONS

Europa Twin Cam, after 12/71 TC introduction
Europa S2, after 09/71 (TC front suspension)
Girling Left 64032668
.......... Right 64032669
Also used on:
.................... Spitfire Mk 4
.................... Jensen Healey
Pre 9/71 and post 9/71 calipers differ only in the thread used for the brake
line fitting. They can be interchanged if the appropriate thread adapter
fitting is used.


Europa S2, thru 9/71
Girling Left 64032149
.......... Right 64032150
Also used on:
10/64 to 10/66 Cortina & Super 1200-1500
......................... Cortina MkII (not GT)
1967 on........... Morgan Plus 4, Morgan 4/4
......................... Seven S4,
thru 9/71 ......... Elan


Super 7 S4, ? thru 9/71
Girling Left 64032149
.......... Right 64032150
Also used on:
10/64 to 10/66 Cortina & Super 1200-1500
......................... Cortina MkII (not GT)
1967 on .......... Morgan Plus 4, Morgan 4/4
......................... Europa S2
thru 9/71 ......... Elan


Elan Sprint, 9/71 on
Girling Left 64032668
.......... Right 64032669
Also used on:
Spitfire Mk 4
Jensen Healey
Europa S2 after 9/71 (Twin Cam front suspension)
Europa TC
Pre 9/71 and post 9/71 calipers differ only in the thread used for the brake
line fitting. They can be interchanged if the appropriate thread adapter
fitting is used.


Elan S1, S2, S3 thru 9/71
Girling Left 64032149
.......... Right 64032150
Also used on:
10/64 to 10/66 Cortina & Super 1200-1500
......................... Cortina MkII (not GT)
1967 on .......... Morgan Plus 4, Morgan 4/4
to 9/71 ............ Europa S2
to 9/71 ............ Super 7 S4


Elan S1 thru... (date ??)
Girling Left 64032742
.......... Right 6402643
Also used on:
'63-'72 Triumph Herald with optional disc brakes.
'62-9/'67 Spitfire Mk 2


Elan +2, after 5/72, after Chassis 0275N
Girling Left 64033685
.......... Right 64033686
Also used on:
after 3/72 Triumph GT6 Mk 3
after 3/72 Triumph TR6


Elan +2 1969 thru 4/72, From Chassis 1857 on
Girling Left 64032288
.......... Right 64032289
Also used on:
After 3/68 MGC & MGC-GT
3/69 thru 72 Rover 2000
thru 3/72 Triumph GT6 Mk 3
thru 3-72 Triumph TR6


Elan +2 1968 - 1969, thru chassis 1856
Girling Left 64032714
.......... Right 64032715
Also used on:
64-67 ....... Austin Healey 3000 Mk 3
8/66 -3/69 Rover 2000, 2000 TC
1962 ........ Triumph TR3A
.................. Triumph GT6, GT6 Mk 2
.................. TR4, TR4A, TR5, TR250
thru 3/68... MGC & MGC-GT



EUROPA REAR DRUM BRAKES

Rear Shoes - S1, S2 & Spcl had 8.0" Dia x 1.50
...................... (only TC had 8.0" Dia x 1.25)
Lotus 46J6002
Also used on:
69-74 ... Triumph GT6 Series I, II, III,
58-63 ... Ford Anglia, Prefect
63-68 ... Ford Anglia Saloon (105E)


Wheel Cylinder Rebuild Kit, Europa S2
Girling SP 2027
Also used on:
Triumph Spitfire Mk 1, 2, 3



Europa rear drum brakes can be upgraded to twin-leading shoe type with two
wheel cylinders per brake. They are approx. 40% more powerful, and give
the car more balanced braking (however, see comments below on response
time). The back plates are of Girling manufacture and were standard on the
FRONT of early Sunbeam Imp's. Similar ones are on the front of early
Triumph Herald's. Recess the center of the plate approximately 0.125" so
the shoes are closer to the center of the car. This is necessary so as to
fit the 1.50" shoes and still maintain the desired rear track (first Twin
Cams used 1.25" shoes, S1, S2 & Spcls have 1.50" shoes. Still
necessary??).



BRAKE RESPONSE:
The big issue with the Europa's brakes is not capacity. In that regard
they are perfectly acceptable for street and autocross. Track days and
racing probably never have enough brakes.
;-)

The Europa brake issues stem from having discs on a very light-weight front
end paired with rear drums. Disc and drum brakes respond at different
rates, with the front discs biting "right now" and the rear drums taking a
finite time to self-energize.

Under rapid application (ie, ya stomp on 'em) the lightly loaded fronts
come on first. In that brief split second before the heavily loaded rears
pick up their share of the work... and before chassis weight transfers to
the front tires... it's extremely easy to lock up the front tires. Once
locked you must basically release the pedal to unlock them. Since whatever
was motivating you to brake so hard is not much closer, the natural
inclination is to stomp on the pedal even harder... and you slide right
into the middle of a problem.

Upgrading the Europa's rear brakes to discs doesn't have to mean installing
massive, ventilated discs. Small, light weight disc brakes sized to be
balanced with the stock fronts would be fine. The main advantage won't be
more braking "power" as much as matched response times. Matched response
times would make it "easier" to apply the brakes rapidly with less risk of
locking up the fronts pre-maturely... and therefore easier to use the full
braking potential.

Installing Vitesse/ GT6/ Elan front brakes to improve the Europa's braking
isn't the answer either. More power isn't needed, but the larger brakes
may be easier to modulate. However, I've seen a number of autocross
Europas with upgraded front brakes still lock up the fronts frequently...
at all the wrong times. The more powerful brakes weren't the answer.
Balanced response times would help more than larger front brakes. Once you
get the brakes applied without initial lock-up, then easier modulation
would be an advantage.

Of course, the real answer is proper technique. Optimal braking is never
achieved by mashing on the pedal, even with a balanced system. Discipline
and self-control are required for threshold braking in any car, and it's
even more critical in the Europa. Apply some initial pressure to start the
braking without locking up the fronts. Then as the chassis reacts and
weight transfers forward onto the front tires, bring in more pedal
pressure. More pedal = more weight transfer = more pedal = etc.

The trick is to smooth, progressive and quick without stomping on the pedal
so fast the fronts lock up. Target shooters know the difference between
jerking the trigger and pulling the trigger smoothly but "quickly". Same
thing with braking. It takes practice to develop the touch and discipline
not to forget it when the red mist sets in.

The Europa's brakes are not short on power... they are appropriate to the
weight of the car for street and autocross. It's just that the extremely
light front end weight combined with a disc/ drum brake system makes it very
challenging for the driver to achieve maximum brake performance. Train the
driver before you spend tons "fixing" the brakes.

Regards,
Tim Engel
Lotus Owners Oftha North